Lay-Flat Bookbinding Build Diary



Introduction
Content
Printing
Clamping
Gluing
The Cover
Gluing the Cover
Things to try


Links

Cornell notetaking system

Japanese five-point binding

Perfect binding

LaTeX

Texniccenter Latex IDE

GIMP Image program

Barcode Generator

Materials

Notebook TEX

Notebook PDF

GIMP Book Cover File

PDF Book Cover File



And of course, take a look at builddiary.net the page for all things excessive-hobby related.







Finished Product

Bookbinderyation

I have always had an interest in books and pens. When I was a child, we had bookshelves lining every available wall, nook and cranny. Most of the time, my mother, father and me all had stacks of books next to our beds. Dad would take a book to work every day, and read it during lunch. Now that I am working, I do the same. The bigger, hardbound books make me feel happy and safe. I am a reader, but not much of a writer. I never started a journal that lasted more then a day, and while I got good grades in my writing classes, I just never felt a burn to write. Now, though, I write all the time, I make notes in meetings, and on the phone, and make lists of things to do. I have developed a taste for having the best materials for taking notes and in that vein, I have pursued an interest in fountain pens.

For a long time now, I have felt the lack when it comes to good notebooks. It seems like you can either get a cool cover OR nice paper (suitable for use with a nice pen) OR a nice lay flat, durable binding. I finally realized that to get all three requirements, I would have to try my hand at making my own notebooks.

I had become attracted to the Cornell notetaking system because I think I can adapt the school system to the type of notes I take in meetings. The main features of the paper is a wide left column, and a lower "summary column. I decided that I could use those for additional information on my notes, because I never leave myself enough room for changes and expansions on information. I also can separate tasks from learning information. So I did several searches on the internet, just assuming I would be able to find a bound notebook with that kind of paper already printed up. There seemed to be no such thing, although I did find several pdf files that could be used to make your own pages. I decided to create my own paper (as usual, none of the paper available seemed just right. I'm sensing a trend here...

Now to the binding. There are several options rangine from traditional, such as many sewn bindings, to contemorary, such as "perfect" binding. I was very attracted to Japanese five-point binding, because of how easy a technque it is. The problem is, it really isn't a lay-flat binding. I was also attracted to perfect binding for the same reason, but it has a similar problem with snapping shut. You can get a perfect bound book to open easier, but it requires that you "break" the spine, which of course I would like to avoid. Most techniques that gave you a lay-flat binding seemed to be more complex.

So one day I typed in "Lay flat binding" and got a link for a section in the O'Reilly books website, saying that they were returning to the RepKover Binding technique. I remember Dave raving about the binding of O'Reilly books, saying they were great for reference, and specifically pointed to the binding as a reason. Basically, the technique is like perfect binding, but the cover is glued to the first and last pages, NOT the spine, that means that it has a very flexible spine, with the cover "floating" above it.

Diagram of the two glue techniques.

I did a little more research, and the pros of the technique are:
  • The book lays flat (of course)
  • It is similar to perfect binding, in that it uses a glue to bind the book
  • It has a spine that can be printed on (the downfall of spiral bound books)
  • It is good for medium sized books
The cons are:
  • It is a bit more complicated and requires more steps then perfect binding
  • I'm not sure it will work with cheaper glues. Most references to the glue were PVC glue.
  • Because I am gleaning most of my information of Marketering pages on the process, and my own observation of a very battered Perl reference, that was obtained Sophmore year in college (circa 1999), and not more technical how-to's, so I'm not sure what is being left out (like trade secrets, or pitfalls, etc.)
Luckily, the last point is what I am trying to remedy. Hopefully I will be able to determine if this is a good technique for do-it-yourselfers.

Dave's old Perl Book

When I looked at Daves old Perl book I noticed that the front cover was glued to the front page, but the back cover was glued to a cardboard strip. Dave thinks that it used to be a full page with ads, but now it is just a strip with a perforated edge. I had been thinking about using thin cardboard strips, because I thought it would take the presure off of the first and last page. It seems I was not the first to think of it. It looked like the back had taken the wear and tear a bit better then the front, so I decided to use cardboard on both the front and the back.

Comparison between a book bound with Lay-Flat and Perfect Bindings

The only reason the Perfect binding lays open so well in the picture above, is because it is an old C reference book that Dave has had forever, and the spine is pretty much totally broken.